{"id":263,"date":"2015-05-01T19:01:42","date_gmt":"2015-05-02T01:01:42","guid":{"rendered":"http:\/\/www.managerjs.com\/blog\/?p=263"},"modified":"2015-05-01T19:01:42","modified_gmt":"2015-05-02T01:01:42","slug":"wotd-poka-yoke-means-mistake-proof","status":"publish","type":"post","link":"https:\/\/www.managerjs.com\/blog\/2015\/05\/wotd-poka-yoke-means-mistake-proof\/","title":{"rendered":"WOTD: Poka-Yoke Means Mistake Proof"},"content":{"rendered":"<p class=\"p1\">Your word of the day is poka-yoke: mistake-proof. Such as keying on network cables that ensures they can only be inserted correctly. From Wikipedia:<\/p>\n<p class=\"p2\" style=\"padding-left: 30px;\"><span class=\"s2\"><b><a href=\"http:\/\/en.wikipedia.org\/wiki\/Poka-yoke\">Poka-yoke<\/a>\u00a0(<\/b><\/span><span class=\"s3\"><b>\u30dd\u30ab\u30e8\u30b1<\/b><a href=\"http:\/\/en.wikipedia.org\/wiki\/Help:Installing_Japanese_character_sets\"><span class=\"s4\"><b><sup>?<\/sup><\/b><\/span><\/a><\/span><span class=\"s2\"><b>)<\/b><\/span><span class=\"s1\">\u00a0<a href=\"http:\/\/en.wikipedia.org\/wiki\/Help:IPA_for_Japanese\"><span class=\"s5\">[poka yoke]<\/span><\/a>\u00a0is a Japanese term that means &#8220;mistake-proofing&#8221;. A poka-yoke is any mechanism in a\u00a0<a href=\"http:\/\/en.wikipedia.org\/wiki\/Lean_manufacturing\"><span class=\"s5\">lean manufacturing<\/span><\/a>\u00a0process that helps an equipment operator avoid (<\/span><span class=\"s2\"><i>yokeru<\/i><\/span><span class=\"s1\">) mistakes (<\/span><span class=\"s2\"><i>poka<\/i><\/span><span class=\"s1\">). Its purpose is to eliminate product defects by preventing, correcting, or drawing attention to\u00a0<a href=\"http:\/\/en.wikipedia.org\/wiki\/Human_error\"><span class=\"s5\">human errors<\/span><\/a>\u00a0as they occur.<a href=\"http:\/\/en.wikipedia.org\/wiki\/Poka-yoke#cite_note-1\"><span class=\"s6\"><sup>[1]<\/sup><\/span><\/a>\u00a0The concept was formalised, and the term adopted, by\u00a0<a href=\"http:\/\/en.wikipedia.org\/wiki\/Shigeo_Shingo\"><span class=\"s5\">Shigeo Shingo<\/span><\/a>\u00a0as part of the\u00a0<a href=\"http:\/\/en.wikipedia.org\/wiki\/Toyota_Production_System\"><span class=\"s5\">Toyota Production System<\/span><\/a>.<a href=\"http:\/\/en.wikipedia.org\/wiki\/Poka-yoke#cite_note-Shigeo-2\"><span class=\"s6\"><sup>[2]<\/sup><\/span><\/a><a href=\"http:\/\/en.wikipedia.org\/wiki\/Poka-yoke#cite_note-3\"><span class=\"s6\"><sup>[3]<\/sup><\/span><\/a>\u00a0It was originally described as\u00a0<a href=\"http:\/\/en.wikipedia.org\/wiki\/Baka_(fool)\"><span class=\"s5\"><i>baka<\/i><\/span><\/a><\/span><span class=\"s2\"><i>-yoke<\/i><\/span><span class=\"s1\">, but as this means &#8220;fool-proofing&#8221; (or &#8220;<a href=\"http:\/\/en.wikipedia.org\/wiki\/Idiot_proof\"><span class=\"s5\">idiot-proofing<\/span><\/a>&#8220;) the name was changed to the milder\u00a0<\/span><span class=\"s2\"><i>poka-yoke<\/i><\/span><span class=\"s1\">.<\/span><\/p>\n<p class=\"p3\" style=\"padding-left: 30px;\"><span class=\"s1\"><a href=\"http:\/\/en.wikipedia.org\/wiki\/Poka-yoke\">http:\/\/en.wikipedia.org\/wiki\/Poka-yoke<\/a><\/span><\/p>\n<p class=\"p4\"><span class=\"s1\">To eliminate defects we embrace poka-yoke instead of blaming people.<\/span><\/p>\n<h2 class=\"p4\">Dumb, Costly Errors Should Be Hard To Make<\/h2>\n<p class=\"p4\">Building computers for fun in the 1980&#8217;s I ruined at least one floppy drive because I plugged the controller cable in backwards. \u00a0Nowadays those kinds of screw-ups are much more difficult to make.<\/p>\n<p class=\"p4\">My favorite story about being committed to not blaming people comes from my father&#8217;s career. They had chemicals next to each other in identical vials that made it easy for him to mistakenly waste about $10,000 of material. (Double that figure when you adjust for inflation.)<\/p>\n<p class=\"p4\">When he hesitantly told his manager about it the guy said, <strong>&#8220;Well, we shouldn&#8217;t have made it so easy to make that mistake.&#8221;<\/strong><\/p>\n<p class=\"p4\">\n","protected":false},"excerpt":{"rendered":"<p>Your word of the day is poka-yoke: mistake-proof. Such as keying on network cables that ensures they can only be inserted correctly. From Wikipedia: Poka-yoke\u00a0(\u30dd\u30ab\u30e8\u30b1?)\u00a0[poka yoke]\u00a0is a Japanese term that means &#8220;mistake-proofing&#8221;. A poka-yoke is any mechanism in a\u00a0lean manufacturing\u00a0process that helps an equipment operator avoid (yokeru) mistakes (poka). Its purpose is to eliminate product&hellip; <a class=\"more-link\" href=\"https:\/\/www.managerjs.com\/blog\/2015\/05\/wotd-poka-yoke-means-mistake-proof\/\">Continue reading <span class=\"screen-reader-text\">WOTD: Poka-Yoke Means Mistake Proof<\/span><\/a><\/p>\n","protected":false},"author":1,"featured_media":0,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"link","meta":{"footnotes":""},"categories":[6],"tags":[78,77],"class_list":["post-263","post","type-post","status-publish","format-link","hentry","category-executive","tag-post-mortem","tag-wotd","post_format-post-format-link","wow fadeInUp","entry"],"_links":{"self":[{"href":"https:\/\/www.managerjs.com\/blog\/wp-json\/wp\/v2\/posts\/263","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.managerjs.com\/blog\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.managerjs.com\/blog\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.managerjs.com\/blog\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/www.managerjs.com\/blog\/wp-json\/wp\/v2\/comments?post=263"}],"version-history":[{"count":1,"href":"https:\/\/www.managerjs.com\/blog\/wp-json\/wp\/v2\/posts\/263\/revisions"}],"predecessor-version":[{"id":264,"href":"https:\/\/www.managerjs.com\/blog\/wp-json\/wp\/v2\/posts\/263\/revisions\/264"}],"wp:attachment":[{"href":"https:\/\/www.managerjs.com\/blog\/wp-json\/wp\/v2\/media?parent=263"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.managerjs.com\/blog\/wp-json\/wp\/v2\/categories?post=263"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.managerjs.com\/blog\/wp-json\/wp\/v2\/tags?post=263"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}